On the interfacial fracture resistance of resin-bonded zirconia and glass-infiltrated graded zirconia

Objective A major limiting factor for the widespread use of zirconia in prosthetic dentistry is its poor resin-cement bonding capabilities. We show that this deficiency can be overcome by infiltrating the zirconia cementation surface with glass. Current methods for assessing the fracture resistance of resin-ceramic bonds are marred by uneven stress distribution at the interface, which may result in erroneous interfacial fracture resistance values. We have applied a wedge-loaded double-cantilever-beam testing approach to accurately measure the interfacial fracture resistance of adhesively bonded zirconia-based restorative materials. Methods The interfacial fracture energy G_C was determined for adhesively bonded zirconia, graded zirconia and feldspathic ceramic bars. The bonding surfaces were subjected to sandblasting or acid etching treatments. Baseline G_C was measured for bonded specimens subjected to 7 days hydration at 37°C. Long-term G_C was determined for specimens exposed to 20,000 thermal cycles between 5 and 55°C followed by 2-month aging at 37°C in water. The test data were interpreted with the aid of a 2D finite element fracture analysis. Results The baseline and long-term G_C for graded zirconia was 2-3 and 8 times greater than that for zirconia, respectively. More significantly, both the baseline and long-term G_C of graded zirconia were similar to those for feldspathic ceramic. Significance The interfacial fracture energy of feldspathic ceramic and graded zirconia was controlled by the fracture energy of the resin cement while that of zirconia by the interface. G_C for the graded zirconia was as large as for feldspathic ceramic, making it an attractive material for use in dentistry.